Precision thermocouple welding for turbine engines, exhaust systems, and flight control surface monitoring. Trusted by tier-1 aerospace sensor manufacturers in the US, EU, and Asia-Pacific.
Jet engine turbine blades operate at extreme temperatures and 30,000 RPM centrifugal forces. WelderPro CD welders create metallurgical bonds on K, R, and S type thermocouple wire to nickel superalloy substrates with bond pull strength exceeding 30 N β verified by destructive pull testing on every production batch.
Exhaust gas temperature (EGT) probes in military and commercial afterburner systems must survive 1,000 Β°C cyclic operation, vibration, and thermal shock. WelderPro CD welders produce the low-resistance, low-thermal-mass junctions required for accurate jet engine control.
Modern flight control systems use hundreds of temperature, pressure, and position sensors. WelderPro benchtop welders provide the precision wire bonding required for sensor leads in avionics enclosures β with the full traceability documentation required by AS9100 and customer-specific aerospace quality systems.
"We were using a 1990s-era American TIG welder for our turbine blade thermocouples. Cycle time was 8 seconds per probe, and we were getting inconsistent bond strength. After switching to a customized WelderPro TC-300A with auto-positioning, we cut cycle time to 2.4 seconds and achieved 100% bond-strength compliance. The cost savings paid for the equipment in 7 months."
