Up to 5 stations, PLC + 10" HMI, optional vision QC. 1,800–2,400 pcs/h with one operator. For OEMs running three shifts and counting on every weld.
Auto strip & orient. Servo-driven wire feed. Cycle time: 1.5 s.
Pre-weld purge + nozzle positioning. Argon pressure 0.6–0.9 MPa.
Capacitive discharge < 8 ms. 4-zone rotary indexer keeps every station tight to spec.
2-MP camera + AI bead classifier. Rejects mis-aligned or porous joints.
Servo unload. Optional inkjet lot stamp. Conveyor to test cell or pack-out.
| Configuration | 3 / 4 / 5 stations (modular) |
|---|---|
| Footprint (5-station) | 200 × 110 × 160 cm |
| Total weight | 280 kg |
| Indexer | 4-zone servo rotary, 1.5 s/station |
| Throughput | 1,800–2,400 pcs/hour |
| Tech | Capacitive discharge + argon |
|---|---|
| Single-strand | 0.20 – 3.0 mm |
| Stranded | 30 – 14 AWG |
| TC types | K · J · T · E · N · R · S · B |
| Argon | 0.6 – 0.9 MPa · dedicated manifold |
| Controller | PLC (Siemens S7-1200 / Allen-Bradley MicroLogix) |
|---|---|
| HMI | 10" capacitive touch, multi-language |
| Recipes | 100+ named programs · role-based access |
| Logging | USB, Ethernet (MQTT / OPC-UA optional) |
| Quality system | ISO 9001:2015 |
|---|---|
| Safety | Cat-3 / PL d two-hand + light curtain |
| CE / RoHS / UL | UL-listed as standard; CE / RoHS bundled |
| Calibration | ISO 17025 per unit |
| Option | Benefit | Lead-time addition |
|---|---|---|
| Vision QC (4-MP camera + AI) | Auto-reject < 1 % true defect rate | + 2 weeks |
| Inline 4-wire resistance test | Detect junction cold joints to ≤ 50 µΩ | + 1 week |
| Inkjet lot stamp | Trace every probe to a recipe + line | + 1 week |
| Strip & twist pre-station | Skip manual prep, integrate upstream | + 2 weeks |
| CE + UL dual-pack | Ship to EU & US on the same line | + 1 week |
| Spare-parts kit (5 yr) | Hose, nozzles, electrodes, valve | + 0 weeks |
The TC-300A is custom-configured per site. We start with a 30-min application call, then deliver a line drawing within 5 working days.
